Ques 1 : Tell us some new features in EPIC machines that stand out from others Open icon icon that represents the state of the summary

Answer: Our latest models are fully equipped with HMIs and electro-pneumatic technology. To ensure consistency and convenience for our customers, we have made HMI a standard feature across all machines. These machines are highly customizable and programmable, allowing for multi pickups and multiprints. We've also added some exciting new features like digital pressure gauges and automation pins. Our machines are designed to cater to a global market and are available in multiple languages including French, Spanish, Chinese, Japanese, Arabic, English, and more. Additionally, our machines come with a 37 Pin Connector on the back panel which can be used for automation and other attachments such as the Indexer, Corona, Plasma, Pick & Place.

Ques 2 : What are rings and what type of rings can be used in these machines? Open icon icon that represents the state of the summary

Answer: Rings are used in pad printing machines to hold the silicone pad in place and to ensure that the pad is positioned correctly for picking up the ink from the cliché plate and transferring it onto the substrate. The rings are typically made of durable materials and come in various sizes and shapes to accommodate different pad sizes and printing requirements. They are an essential part of the pad printing process and play a crucial role in achieving accurate and high-quality prints.We can use both rings in this machinei.e. ceramic and tungsten carbide rings.

Ques 3 : Do we offer an option to add thinner and retarder? Open icon icon that represents the state of the summary

Answer: Yes, we do. We provide two options:
Manual process: You can use the refill bottle we provide with the machine to add thinner retarder.
Automatic process: We offer an optional item called the Automatic Thinner Metric Pump, which can be customized according to the needs of the customer. This pump automatically adds the thinner retarder to the ink, making the process more efficient and reducing the chances of errors.

Ques 4 : Can we add thinner while the cup is already in use? Open icon icon that represents the state of the summary

Answer: Yes, we can do thatwith the help of refill bottle.

Ques 5 : How heavy this cup is and what is the material? Open icon icon that represents the state of the summary

Answer: The newly designed cup now features ribs, making it significantly lighter in weight. It is constructed from durable aluminum material and has been hard-anodized for added strength and durability. Rest assured, the anodization process has no adverse effects on the ring.

Ques 6 : What material is used to make the doctoring cups? Open icon icon that represents the state of the summary

Answer: Cups are made of the aluminium alloy 7000 series, which is a lightweight material with excellent thermal conductivity properties.This material has great strength, toughness, and fatigue resistance.

Ques 7 : What are the special grooves in the cups for? Open icon icon that represents the state of the summary

Answer: The grooves in the cups allow for heat dissipation. During continuous motion of the inks or doctoring cup on the cliché plate, heat is generated inside the cup, and the grooves help to dissipate it.

Ques 8 : How much air pressure is needed for the EPIC machines to function properly? Open icon icon that represents the state of the summary

Answer: The machines require a pressure of 6 bar as all cylinders and valves used have a specification of 6 bar. If the pressure drops, the machine will automatically stop working. These machines are very sophisticated and require the correct air pressure to operate efficiently.

Ques 9 : How can I ensure that the air pressure is at the correct level? Open icon icon that represents the state of the summary

Answer: A digital air pressure gauge has been installed to provide an accurate readout of the pressure. This gauge can be easily checked to ensure that the air pressure is at the correct level.

Ques 10 : What happens if the air pressure drops below 6 bar? Open icon icon that represents the state of the summary

Answer: If the air pressure drops below 6 bar, an alarm will appear on the HMI (Human-Machine Interface) screen. This will alert the operator that the pressure needs to be increased to maintain the proper operation of the machine.

Ques 11 : Is there an ink mixing station available for the machine? Open icon icon that represents the state of the summary

Answer: Yes, we have an assembly table that serves as an ink mixing station. The assembly table allows for quick and easy assembly and disassembly of the machine 's doctoring cup and cliché plate. This feature enables efficient ink mixing and ensures that the ink is distributed evenly during the printing process.

Ques 12 : Why are these machines considered as "Green machines" for a sustainable future? Open icon icon that represents the state of the summary

Answer: Our machines are designed with the environment in mind and have several features that make them environmentally friendly. Here are some reasons why our machines are considered as "Green machines ":
Low ink consumption: Our machines use minimal ink during the printing process, which results in reduced ink wastage and ultimately lowers the cost of printing.
Low energy consumption: Our machines are energy-efficient and use minimal power during the printing process, which results in lower energy consumption and costs.
Less wastage and starts with 15 g of ink only: Our machines are designed to minimize wastage and start with as little as 15 grams of ink, which reduces the amount of ink required for the printing process.
Less chemical wastage: Our machines are designed to use fewer chemicals during the printing process, which results in less chemical wastage and ultimately lowers the environmental impact.
Low pressure: Our machines operate at low pressure, which reduces the amount of air required during the printing process and ultimately results in lower energy consumption.

Multi-function print:
EPIC pad printing machines are designed to perform multi-function prints with great efficiency. They can perform 2 pickup and 1 print function in one go, which ensures that lighter colors receive highly opaque printing. This not only saves time but also reduces ink consumption, making the process cost-effective. The machines can be customized to perform multiple functions as per the specific requirements of the customer, making them a versatile printing solution.
Compact in size: Our machines are designed to be compact in size, which reduces the amount of space required for installation and ultimately lowers the environmental impact.
Lesser noise: Our machines are designed to operate with minimal noise, which reduces noise pollution and creates a more comfortable working environment for the operators.

Ques 13 : What about ring and it’s life? Open icon icon that represents the state of the summary

Answer: The Tungsten Carbide or ceramic ring used in our machines is imported from Europe and is known for its durability and strength. The ring's life expectancy varies depending on the user's application and industry usage. To ensure continued optimal performance, we recommend customers change the ring as needed, which can be done easily using the sealed kit we provide. There is no need to replace the entire cup, which saves on cost and resources.

Ques 14 : Is there any need of gripping pump tong to separate plate and cup ? Open icon icon that represents the state of the summary

Answer: Yes, you need a gripping pump tong to separate the plate and cup. This type of tool allows you to lift and grip the doctoring cup and cliché plate without using your hands, making it more efficient and safer to handle.

Ques 15 : What to do to adjust Pad? Open icon icon that represents the state of the summary

Answer: Through HMI we can do that, there is no sensor, no limit switch.

Ques 16 : What causes blurry printed images or text during pad printing? Open icon icon that represents the state of the summary

Answer: There are several reasons why this might occur, including:
The use of a pad that is either too soft or the wrong shape for the job.
The high speed of the machine, which can cause the pad to vibrate and create blurry images.
Poor alignment between the cliché plate and the pad.
Ink that is too thin or too thick, leading to poor adhesion and image quality.

Ques 17 : How to fix blurry images in pad printing ? Open icon icon that represents the state of the summary

Answer: If you are experiencing blurry images or text while pad printing, there are several steps you can take to fix the issue:
Ensure that the pad is the correct shape and hardness for the application. If the pad is too soft or the wrong shape, it can result in blurry prints.
Adjust the speed of the pad printing machine. Fast speeds can cause pad vibration and result in blurry prints.
Ensure that the cliché plate fits properly in the machine. If the plate is loose or not properly secured, it can cause the print to appear blurry.
Check the consistency of the ink. If the ink is too thin or too thick, it can cause blurry prints. Adjust the ink viscosity as necessary.
By taking these steps, you should be able to resolve the issue of blurry prints and produce high-quality pad printed images or text.

Ques 18 : What to do if ink opacity is poor? Open icon icon that represents the state of the summary

Answer: If the ink opacity is poor during pad printing, there are a few things you can do:
Increase ink viscosity: If the ink is too thin, it may not provide enough opacity. Increasing the viscosity of the ink can help improve its opacity.
Increase ink deposit: Increasing the amount of ink deposited on the substrate can improve opacity. This can be achieved by increasing the pressure or adjusting the doctoring blade.
Check cliché plate: Ensure that the cliché plate is clean and properly etched to provide good ink transfer.
Check doctoring cup: Make sure the doctoring cup is properly fitted and clean to ensure proper ink distribution.
Check pad condition: If the pad is worn or damaged, it may not provide proper ink transfer. Replacing the pad may improve ink opacity.
If these steps do not improve ink opacity, it may be necessary to adjust other printing parameters or consult us

Ques 19 : Is Pad Printing easy? Open icon icon that represents the state of the summary

Answer: The ease of pad printing depends on the image or design to be printed and the substrate it will be printed on. Some surfaces are easier to print on than others. However, with the proper use of machines, plates, pads, jigs and fixtures, and inks, pad printing can be made easy and efficient.

Ques 20 : What to look for when choosing the right pad printing machine for your application? Open icon icon that represents the state of the summary

Answer: For choosing a pad printing machine, these points must be kept in mind.
The size of the image that needs to be printed.
The number of colors.
The material on which printing needs to be done.
The size and shape of the product.
Per day/hour/minute production required.

Ques 21 : what is the life span of pad printing pads and what how can it be increased Open icon icon that represents the state of the summary

Answer: The lifespan of a pad printing pad depends on various factors such as the material of the pad, the design and complexity of the image to be printed, the frequency of use, and the type of ink used. Generally, a pad printing pad can last from a few thousand to tens of thousands of impressions.
To increase the lifespan of pad printing pads, it is important to properly maintain and clean them after each use. Avoid using harsh chemicals that can damage the surface of the pad. Additionally, it is recommended to store the pad in a cool and dry place when not in use, and to replace the pad when it starts to show signs of wear and tear such as cracking, peeling or loss of shape.

Disclaimer : The images of machines and printed samples displayed on this webpage are intended for illustrative purposes only. They may not accurately represent the exact specifications, colors, textures, or sizes of the actual products.

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